The EXCALIBUR® BASIC pallet layer cutting machine is a robust and highly efficient solution, designed to integrate seamlessly into your palletising system. Capable of operating under a variety of conditions, it stands out for its ability to handle different layer pad formats with great flexibility.
The BASIC model is characterised by its formidable simplicity: the operator loads the reel onto the machine frame using a forklift or pallet truck. He loads the paper into the cutting head and sets the required cutting length on the HMI. EXCALIBUR® will then autonomously cut a format each time the absence of a divider is detected on the conveyor table.
Peri-robotic equipment that can be integrated into all types of automatic palletising lines
MACHINE CHARACTERISTICS
The BASIC range of EXCALIBUR® machines comprises two main models adapted to the varied needs of cutting palletising inserts: the BASIC 800 and the BASIC 1200. The BASIC 800 model is designed to work with reels up to 800 mm wide, while the BASIC 1200 accommodates reels up to 1200 mm wide. Both models can handle reel diameters of up to 1000 mm and flexible cutting lengths from 600 to 1220 mm. They come with a 250,000-cut or one-year guarantee, ensuring reliability and durability. Each machine is capable of storing up to 10 different part numbers and offers an efficient cutting rate of 10 seconds per format, or 6 formats per minute. They are equipped to operate with a 115 V or 230 V power supply and incorporate an HMI/electrical panel for simplified operation. CE-compliant, these models are available exclusively in the UNO version, with no options for the DUO or QUATTRO versions, emphasising a simple and efficient divider-cutting solution.
These BASIC 800 and 1200 machines illustrate the EXCALIBUR® range's commitment to providing solutions tailored to the different needs of palletising lines, while maintaining a high level of performance and efficiency. Although limited to UNO configurations, these versions are ideally suited to companies looking for a reliable layer-pad cutting solution without the need for more complex configurations. Their simplified design, combined with the ability to handle a wide range of cut lengths and their compliance with European CE standards, makes them an ideal choice for palletising operations requiring maximum flexibility and efficiency in materials handling.
key benefits
The EXCALIBUR® machine offers a number of significant economic advantages for format cutting, improving efficiency and reducing costs in the production process.
Here is a summary of its main economic benefits : - Reduced consumables costs : Using very light papers with EXCALIBUR® results in substantial savings on materials. - Reduced labour costs: EXCALIBUR® eliminates the need for manual intervention when loading dividers, thus reducing labour costs. - Flexible production management : EXCALIBUR® can produce up to 10 different format references from a single reel, increasing production flexibility. Only available in UNO versions. - Reduced stocks : A reel of lightweight paper used by EXCALIBUR® can contain up to 10 times more formats than a pallet of corrugated interleaving sheets could offer, considerably reducing storage requirements. - Improved quality: EXCALIBUR® ensures that formats are always placed at the same height and position, which improves gripping quality and eliminates defects associated with handling dividers, such as accidental release, multiple grips or incorrect positioning on the pallet.
The EXCALIBUR machine also offers a number of CSR benefits : - Ergonomics :Improved working conditions: the operator no longer needs to load traditional magazines of pre-cut dividers by hand. - Safety : Improved safety conditions: depending on the type of installation, the operator no longer needs to enter the robotic cell to restock divider formats. Loading the reel onto EXCALIBUR® does not require the use of a forklift truck. - Environment : EXCALIBUR® allows the use of very light consumables, reducing the impact on the environment. - Equipment available :
for purchase
ZERO INVESTMENT: for rental
in the ZERO INVESTMENT package: free use of the equipment
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Demand is changing, and consumers no longer want to remain mere spectators of the deteriorating climate. They feel involved in the act of purchasing and its consequences for the environment.
The rules are changing, the environmental shift has been taken and is part of a regulatory and fiscal framework, the movement is unstoppable and markets are closing to the least green companies.
The supply side is changing, companies are reducing their environmental footprint, we are learning to consume fewer resources and less energy, to generate less greenhouse gas and waste, and to create products that can be recycled.
Over several phases of the product life cycle. We can help you to sort waste more quickly and recover it where appropriate.
Proof in figures
What are the results of this continuous improvement approach?
The life cycle analysis has enabled us to highlight the 5 items that have the greatest impact, namely :
raw materials, particularly paper
water consumption
electricity and gas consumption. and waste reduction.
CGP INDUSTRIES is a pioneer in the environmental approach with the sorting and recovery of our waste, the introduction of eco-design and the completion of an Energy Diagnostic and Carbon Footprint for the site.
CGP INDUSTRIES continues to improve its environmental performance, focusing on energy savings:
• 315,000 kWh/year thanks to the installation of 6 Electronic Variable Speed Drives on our furnace and compressor motors. • 26,000 kWh/year thanks to its policy of optimising lighting in the workshops by replacing old luminaires with ferromagnetic ballasts with new luminaires with electronic ballasts. • 2,200,000 kWh/year thanks to the launch of a heat recovery project, using the hot air discharged by the furnaces to preheat incoming air. • 14% less gas used thanks to a reduction in furnace extraction rates.
Areas for future improvement :
172,000 kWh/year by installing destratifiers throughout the workshop.
CGP INDUSTRIES is a pioneer in the environmental approach with the sorting and recovery of our waste, the introduction of eco-design and the completion of an Energy Diagnostic and Carbon Footprint for the site. CGP INDUSTRIES continues to improve its environmental performance, focusing on energy savings: • 315,000 kWh/year thanks to the installation of 6 Electronic Variable Speed Drives on our furnace and compressor motors. • 26,000 kWh/year thanks to its policy of optimising lighting in the workshops by replacing old luminaires with ferromagnetic ballasts with new luminaires with electronic ballasts. • 2,200,000 kWh/year thanks to the launch of a heat recovery project, using the hot air discharged by the furnaces to preheat incoming air. • 14% less gas used thanks to a reduction in furnace extraction rates.
Areas for future improvement :
172,000 kWh/year by installing destratifiers throughout the workshop.
AN ECO-DESIGNED RANGE: STABULON® ANTI-SLIP SPACER PADS
Why is the STABULON® anti-slip spacer range eco-designed?
The Green Touch is not a niche, it's a profitable and winning value proposition that we'd like to share with you.
Greener, but not more expensive! It's obvious.
Greener, but no worse! All our products perform identically to products before the approach.
For as many people as possible ... our products are a service to you, whether you are sensitive to environmental arguments or not. They enable you to reduce your costs, cut your packaging consumption and reduce your waste.
Visibly green! To reinforce our commitment to our planet, we have created an Eco-LOGO on all the products in the range, attesting to our efforts to improve environmental performance at several stages in the product life cycle. Thanks to our Eco-logo, you can identify the eco-designed approach of the product and communicate.
Different in use! Thanks to us, all products bearing the Eco-logo go straight into the paper bin, so we can help you sort your waste more quickly and recycle your waste where appropriate. For the rest, all the functional and application characteristics have remained unchanged.
Areas for future improvement :
172,000 kWh/year by installing destratifiers throughout the workshop.