The EXCALIBUR® CLASSIC pallet layer cutting machine is a robust and highly efficient solution, specially designed to fit seamlessly into your palletiser. This machine offers exceptional versatility when it comes to cutting layer pad formats.
CLASSIC model. All-round efficiency: The operator loads the reel onto a dedicated reel carriage using a forklift or pallet truck. He brings the trolley and installs it at the foot of the slitter. He loads the paper into the cutting head. He can either program the required cutting length on the HMI so that EXCALIBUR® cuts the formats in stand-alone mode, or let the line control EXCALIBUR® and order the reference to be produced.
For the European market and the rest of the world: the EXCALIBUR® CLASSIC 800 and 1200 models offer an advanced solution for cutting palletising inserts. The CLASSIC 800 can handle reels up to 800 mm wide, while the CLASSIC 1200 can handle reels up to 1200 mm wide, both with reel diameters of up to 1000 mm. These machines offer great flexibility, with an adjustable cut length between 600 and 1220 mm, ensuring perfect adaptation to the specific needs of European palletising lines. Equipped for stand-alone or automatic operation, they offer a cutting speed of 10 seconds per format, with the possibility of storing up to 15 different part numbers. They operate on a 115 V or 230 V supply voltage and comply with CE standards, also offering options for the UNO, DUO, and QUATTRO versions to meet a variety of palletising requirements.
For the USA and Canada: the EXCALIBUR® CLASSIC 40' model is specially designed to meet North American standards, with a reel width of 40 feet and a reel diameter of 40 feet. The length of cut varies from 24 to 48 feet, allowing great adaptability to the different formats required in these markets. Like their European counterparts, these machines come with a 500,000-cut or one-year warranty, and are equipped for stand-alone or automatic operation. With a capacity to store 15 references and a speed of 10 seconds per format, they ensure optimum efficiency. These models operate at 115 V, are equipped with an HMI and an electrical cabinet, and are UL certified, ensuring compliance with local regulations. UNO, DUO and QUATTRO options are also available for these markets, offering maximum flexibility in palletising processes.
key benefits
EXCALIBUR® CLASSIC machine - Process automation: By being integrated into the palletiser, the EXCALIBUR® CLASSIC helps to automate the layer pad cutting process, reducing the need for manual intervention and improving operational efficiency. - Cutting flexibility: The ability to cut a variety of formats, such as UNO, DUO and QUATTRO, offers exceptional flexibility to adapt to different pallet configurations and the specific features of the products to be palletised. - Reduced labour costs: By automating the cutting of layer pads, the EXCALIBUR® CLASSIC helps to reduce the labour costs associated with this stage of the palletising process. - Efficient production management: The machine's all-round performance ensures efficient production management, minimising interruptions and maximising overall productivity. - All-round performance: The EXCALIBUR® CLASSIC excels in demanding production environments, ensuring reliable, consistent performance even under intensive conditions. Its robustness makes it an ideal solution for operations requiring high productivity and long-term durability.
EXCALIBUR® CLASSIC is an integrated, high-performance layer pad cutting solution for modern palletising environments. Thanks to its versatility, robustness and easy integration, this machine helps to optimise pallet management and ensure efficient production in a wide range of sectors.
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Demand is changing, and consumers no longer want to remain mere spectators of the deteriorating climate. They feel involved in the act of purchasing and its consequences for the environment.
The rules are changing, the environmental shift has been taken and is part of a regulatory and fiscal framework, the movement is unstoppable and markets are closing to the least green companies.
The supply side is changing, companies are reducing their environmental footprint, we are learning to consume fewer resources and less energy, to generate less greenhouse gas and waste, and to create products that can be recycled.
Over several phases of the product life cycle. We can help you to sort waste more quickly and recover it where appropriate.
Proof in figures
What are the results of this continuous improvement approach?
The life cycle analysis has enabled us to highlight the 5 items that have the greatest impact, namely :
raw materials, particularly paper
water consumption
electricity and gas consumption. and waste reduction.
CGP INDUSTRIES is a pioneer in the environmental approach with the sorting and recovery of our waste, the introduction of eco-design and the completion of an Energy Diagnostic and Carbon Footprint for the site.
CGP INDUSTRIES continues to improve its environmental performance, focusing on energy savings:
• 315,000 kWh/year thanks to the installation of 6 Electronic Variable Speed Drives on our furnace and compressor motors. • 26,000 kWh/year thanks to its policy of optimising lighting in the workshops by replacing old luminaires with ferromagnetic ballasts with new luminaires with electronic ballasts. • 2,200,000 kWh/year thanks to the launch of a heat recovery project, using the hot air discharged by the furnaces to preheat incoming air. • 14% less gas used thanks to a reduction in furnace extraction rates.
Areas for future improvement :
172,000 kWh/year by installing destratifiers throughout the workshop.
CGP INDUSTRIES is a pioneer in the environmental approach with the sorting and recovery of our waste, the introduction of eco-design and the completion of an Energy Diagnostic and Carbon Footprint for the site. CGP INDUSTRIES continues to improve its environmental performance, focusing on energy savings: • 315,000 kWh/year thanks to the installation of 6 Electronic Variable Speed Drives on our furnace and compressor motors. • 26,000 kWh/year thanks to its policy of optimising lighting in the workshops by replacing old luminaires with ferromagnetic ballasts with new luminaires with electronic ballasts. • 2,200,000 kWh/year thanks to the launch of a heat recovery project, using the hot air discharged by the furnaces to preheat incoming air. • 14% less gas used thanks to a reduction in furnace extraction rates.
Areas for future improvement :
172,000 kWh/year by installing destratifiers throughout the workshop.
AN ECO-DESIGNED RANGE: STABULON® ANTI-SLIP SPACER PADS
Why is the STABULON® anti-slip spacer range eco-designed?
The Green Touch is not a niche, it's a profitable and winning value proposition that we'd like to share with you.
Greener, but not more expensive! It's obvious.
Greener, but no worse! All our products perform identically to products before the approach.
For as many people as possible ... our products are a service to you, whether you are sensitive to environmental arguments or not. They enable you to reduce your costs, cut your packaging consumption and reduce your waste.
Visibly green! To reinforce our commitment to our planet, we have created an Eco-LOGO on all the products in the range, attesting to our efforts to improve environmental performance at several stages in the product life cycle. Thanks to our Eco-logo, you can identify the eco-designed approach of the product and communicate.
Different in use! Thanks to us, all products bearing the Eco-logo go straight into the paper bin, so we can help you sort your waste more quickly and recycle your waste where appropriate. For the rest, all the functional and application characteristics have remained unchanged.
Areas for future improvement :
172,000 kWh/year by installing destratifiers throughout the workshop.